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Load Bank Testing

Verify your generator's true capacity with professional load bank testing that identifies weaknesses before an actual outage reveals them.

A generator that starts doesn't necessarily mean a generator that performs. Many generator failures happen under load — when the system is asked to deliver its rated capacity during a real outage. Load bank testing is the only way to verify that your generator can actually produce its full rated power output and sustain it reliably.

Ontario Generator Systems provides professional resistive and reactive load bank testing for both residential and commercial generators. Our portable load bank equipment connects directly to your generator and applies a controlled, incremental electrical load up to and including 100% of rated capacity. This process verifies engine performance, voltage regulation, frequency stability, cooling system adequacy, and fuel system delivery under real-world conditions.

Load bank testing is particularly important for standby generators that run infrequently. Engines that sit idle can develop wet stacking (unburned fuel buildup), glazed cylinder walls, and carbon deposits that only manifest under heavy load. Regular load bank testing burns off these deposits, exercises the engine at operating temperature, and provides documented proof of performance for insurance and regulatory compliance requirements.

Our Process

1

Pre-Test Inspection

We inspect the generator's overall condition, fluid levels, and connections before connecting the load bank equipment.

2

Load Bank Connection

Our portable load bank is connected to the generator output, and monitoring instruments are set up to record voltage, amperage, frequency, and temperature.

3

Incremental Load Testing

We apply load in controlled increments — typically 25%, 50%, 75%, and 100% of rated capacity — monitoring all performance parameters at each level.

4

Report and Recommendations

You receive a detailed test report documenting performance at each load level, along with any recommendations for maintenance or repairs.

Frequently Asked Questions

How often should load bank testing be performed?
We recommend annual load bank testing for commercial standby generators. Residential generators benefit from load bank testing every two to three years, or whenever there is concern about the system's ability to perform under full load.
What is wet stacking and why does it matter?
Wet stacking occurs when a diesel generator runs for extended periods at low load, causing unburned fuel and carbon to accumulate in the exhaust system and cylinders. Load bank testing at full rated capacity burns off these deposits and restores engine performance.
Can load bank testing damage my generator?
No. Load bank testing is a standard manufacturer-recommended procedure. Running a generator at its rated capacity is exactly what the engine is designed to do. In fact, periodic full-load operation is beneficial for engine health.

Key Benefits

  • Verifies your generator can deliver its full rated capacity
  • Identifies weak components before they fail during an outage
  • Meets regulatory and insurance compliance requirements
  • Eliminates wet stacking and carbon buildup in diesel generators
  • Documents performance with detailed test reports

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